An often overlooked problem frequently pops up when installing tile. (Click on photo to enlarge)
That problem is not allowing enough room to install the mounting screws for the light fixture or outlet. And, most kitchens have many of them.
The best time to deal with this issue is when you are installing the tile and not when the electrician or your husband, friend, whatever is attempting to install these electrical fixtures. If you don't get this right it will require the removal of a tile or two or more to fix the issue.
My photo here is an example of what I mean. This fixture is actually behind the backer material so it had to be cut out, and the tile going in the slot will need a slot cut into it for the mounting screw as well.
The two mounting screws
You have two mounting screws to accommodate here. One is the screw you do not see that mounts the electrical fixture (outlet or switch) to the electrical box that is fastened to a stud or affixed to the backing in some manor. This screw is generally about an inch long with fine threads down the entire length. These screws are frequently lost and with the addition of backer and a thick tile may not reach the mounting box. You will find a lot of deck screws or inch and a half sheetrock screws doing this job. Most guys grab whatever screw is long enough to fix this that can be found in their tool box.
The second screw, as in this example holds the faceplate onto the fixture. You have to be certain that there is no tile that will get in the way of either of these screws. These face plate screws have a painted head on them and are small and again frequently lost.
What makes this seemingly insignificant issue very significant is that there is probably current flowing through these electrical fixtures. So you will want to shut the power off when working around these. Especially with a damp sponge. I have taken enough power through damp sponges to light up Reno Nevada for a week so I know what I am talking about.
Tips,
When disassembling the electrical outlets and switches, remove everything that that will not be replaced anew and store them in a large freezer bag so you don't lose them.
1. Find the breaker box to cut power when working around outlets and fixtures. When you make cuts your tile will be wet and all you have to do is tap a hot screw and I guarantee you will know if the power is on
2. Pre-assemble tile around fixtures to be sure mounting screws will fit and believe me they are really close tolerances, before adhering into place
3. Pre-assemble electrical switch and cover before grouting. You may have to pull a tile and adjust a cut before final assembly
4. Make certain all power is OFF to switches and outlets before grouting. If light is an issue which it always is get some portable clamp on lights and run extension cords from another room (these lights are about $8.00 at Lowes and HD)
5. If you screwed up and you have tile cut too short for the cover plate, there are over sized plates available that might help you
This is just one of many small items that can become a pain especially if you have to return and redo something you've already done. Sometimes a Dremmel Tool and grinding bit can help but don't wait till later. Do it on install.
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